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Star Trek: The Next Generation — Making the Show

Star Trek: The Next Generation had one of the most turbulent productions in television history. A show that would eventually be regarded as a landmark of science fiction spent its early seasons fighting for survival — against network skepticism, a writers' strike, budget chaos, and its own creative growing pains.

The Syndication Gamble

In 1986, Paramount made a radical decision: rather than selling TNG to a major network, they would release it in first-run syndication — distributed directly to local stations across the country. This had not been done successfully for a new scripted series in decades. Most industry insiders expected it to fail. Patrick Stewart later recalled that even within the production, "We were still in limbo. And the longer the strike went on, the more momentum we lost, and the more likely it became that Paramount would cut its losses and make 'TNG' a one-and-done show" [1][2].

The gamble paid off spectacularly. TNG became the highest-rated syndicated show on television and proved that a series could thrive outside the traditional network model. By its later seasons, it was generating more revenue than any show in Paramount's history [1].

Budget and Technology

The per-episode budget started at approximately $1.3 million in Season 1 (~$3.4 million in 2024 dollars) — enormous for a television series in 1987, but modest compared to feature films. This was a significant step up from TOS's $190,000 per episode, and it allowed for substantially more ambitious production values [1].

The Holodeck

The holodeck — a room that generates fully interactive holographic environments — was one of TNG's most important creative innovations. It existed primarily as a writing device: characters could visit any planet, time period, or setting without requiring expensive location shoots or set construction. A medieval adventure, a noir mystery, or a visit to 20th-century Earth could all be accomplished on the existing Enterprise stage [1][3].

The holodeck also became one of TNG's most productive storytelling tools, generating standalone episodes like "The Big Goodbye" (a 1940s detective noir), "Elementary, Dear Data" (a Sherlock Holmes mystery), and "A Fistful of Datas" (a Western). It was an elegant solution to the age-old sci-fi television problem of how to tell diverse stories within a single ship-bound setting [1].

The Redesigned Klingons

The most visible change from TOS to TNG was the complete redesign of the Klingons. Where TOS Klingons were simply human actors with dark skin, facial hair, and goatees (the budget couldn't afford prosthetics), TNG Klingons had prominent forehead ridges, full facial prosthetics, and a more alien appearance. This redesign was achieved through advanced makeup techniques that had become feasible by the 1980s [1][4].

The discrepancy was never acknowledged on screen during TNG's run, though it would later be explained in Enterprise and Discovery as the result of a genetic virus and its eventual cure. The new Klingon design became the template for all subsequent Trek productions [4].

LCARS and the Enterprise-D

Michael Okuda's LCARS (Library Computer Access/Retrieval System) interface — the distinctive curved, colorful panels on every screen aboard the Enterprise — was designed to suggest technology far more advanced than TOS while being practical to produce. See the LCARS blurb for more on its influence on real-world interface design [5].

The Enterprise-D itself was designed by Andrew Probert as a graceful, organic vessel — a deliberate contrast to the angular, militaristic look of the original Enterprise. The saucer section, engineering hull, and nacelles were designed to look like they were "swimming" through space. The ship's interior was equally revolutionary: plush carpeting, warm lighting, and wood-paneled corridors suggested a future where Starfleet officers lived comfortably on long-term missions [1][5].

Early Struggles: Seasons 1–2

Roddenberry's "No Conflict" Rule

Gene Roddenberry imposed a creative constraint that haunted the early seasons: the crew of the Enterprise could not have meaningful interpersonal conflict. Senior officers, he insisted, were professionals who had evolved beyond petty disagreements. This eliminated one of the most fundamental tools of dramatic storytelling. Writers struggled to generate tension when the characters couldn't truly disagree, argue, or betray each other [1][6].

The result was a first season that felt stiff, formal, and dramatically inert — a common criticism among fans and critics. The rule was gradually relaxed in later seasons as Roddenberry's health declined and the showrunner role passed to others, and the dramatic improvement was immediate and dramatic [6].

The Phaser Rifle Incident

In the Season 1 episode "Code of Honor," the production hired a director who delivered a script that was widely regarded as racist — featuring an all-Black alien civilization in a story that played on harmful stereotypes. The episode is consistently ranked among the worst in the entire Star Trek franchise [1].

Season 2: The Strike and Its Aftermath

The 1988 Writers Guild of America strike was the most damaging event in TNG's production history. The 153-day strike (March 7 – August 7, 1988) — the longest in WGA history at the time — fell precisely when the production should have been developing Season 2 [2][7].

What the strike took away:

What the strike left behind:

Executive producer Rick Berman acknowledged: "We didn't have the time we needed. The quality of the first several episodes suffered in that we did not have the time that we would have liked to develop and polish the early scripts" [7].

How Close Was TNG to Cancellation?

Very close. Patrick Stewart revealed in his 2023 memoir Making It So that during the strike, Paramount executives told him cancellation was "all but certain." Stewart recalled: "Ours was an expensive show to produce, and the longer the strike went on, the more momentum we lost." Stewart and his then-wife were in Cannes when Paramount executives whispered the news [2].

The strike also forced the production to accept spec scripts from outside writers for the first time — a necessity born of the depleted writers' room. One of those spec scripts was "The Measure of a Man" by Melinda Snodgrass, which became one of the most acclaimed episodes in the entire franchise [2][7].

Gates McFadden's Firing

Head writer Maurice Hurley fired Gates McFadden (Dr. Crusher) after Season 1, reportedly because she had the audacity to ask why there weren't more substantial scenes between Crusher and her son Wesley. Diana Muldaur was brought in as Dr. Pulaski for Season 2. After Hurley himself was fired at the end of Season 2, McFadden was rehired. She later described the experience as a firing, not a departure [1][9].

The Season 3 Renaissance

The departure of Maurice Hurley and the arrival of Michael Piller and Jeri Taylor as co-showrunners transformed TNG. Piller, who had been hired as a story editor in Season 2 (he sold "The Measure of a Man" as a spec script), brought a disciplined, character-driven approach to the writing. Taylor developed emotional depth in the ensemble that had been missing [1][10].

The shift was dramatic. Season 3 opened with "Evolution" and quickly established a new standard for the series. By mid-season, episodes like "The Enemy," "The Offspring," and "Yesterday's Enterprise" were being called some of the best Trek ever produced. The season finale, "The Best of Both Worlds," ended with one of the greatest cliffhangers in television history [1].

Jonathan Frakes had grown his beard between Seasons 1 and 2 — a casual decision during the strike hiatus that Roddenberry approved. The improvement in the show's quality that coincided with the beard gave rise to the TV criticism term "growing the beard" — the opposite of "jumping the shark," meaning when a show dramatically improves [3].

Amusing Anecdotes

"Engage"

Patrick Stewart's delivery of the word "Engage" — Picard's command to execute a maneuver — became one of the show's most iconic catchphrases. Stewart has said he chose the word because it suggested confidence and intentionality: Picard wasn't just ordering an action, he was engaging with it. The word was not in the original scripts as a signature line; Stewart developed it through performance [1].

"Tea. Earl Grey. Hot."

Picard's replicated beverage order became one of Trek's most recognized phrases. Stewart has said he improvised the delivery — the clipped, precise way Picard orders it reflects the character's efficiency and understated personality. The line was never scripted as a recurring element; it emerged naturally from Stewart's characterization in early episodes and was adopted by writers who recognized its iconic potential [1].

The Muscle Suit

Wil Wheaton was forced to wear a bulky muscle suit under his Wesley Crusher costume — padding designed to make the slight teenage actor appear more physically imposing. Wheaton described it as humiliating and deeply damaging to his self-esteem as an adolescent. See the People blurb for the full story of Wheaton's experience [11].

The William Shatner Incident

In 1988, when the original series cast was filming Star Trek V on the Paramount lot next door, 16-year-old Wil Wheaton worked up the courage to introduce himself to William Shatner. Gene Roddenberry had offered to make introductions, but Wheaton wanted to do it alone. When Wheaton approached Shatner in his costume (with the muscle suit visible), Shatner was dismissive and mocked the outfit. Wheaton went back to his trailer and cried. Roddenberry called Shatner and apparently told him to make it right. The next morning, an envelope was on Wheaton's dressing room table addressed "To Master Wil Wheaton" from Shatner, containing a handwritten apology [12].

Patrick Stewart and the Hairpiece

When Stewart was first cast, Paramount executives were concerned about his baldness and wanted him to wear a hairpiece. Roddenberry's response: "Whoever he is, he does not have hair." Stewart later joked that he saved a fortune in hair products [1].

Brent Spiner's Yellow Paint

Brent Spiner's daily makeup process for Data took approximately three hours each morning — yellow skin paint, prosthetic forehead pieces, and contact lenses. The process was so tedious that Spiner reportedly developed a system of earplugs and blindfolds to sleep through portions of it. He later said the most difficult part was not the makeup itself but having it removed at the end of every shooting day [1].

The Borg Origin

The Borg were originally conceived as a purely technological species — insect-like creatures that had replaced their bodies with machines. The concept was radicalized in "Q Who" (S2E16) when Q flings the Enterprise into uncharted space and introduces the crew to their worst nightmare. Maurice Hurley, who developed the Borg concept, intended them to be a force of nature rather than individual villains. The Borg would become TNG's most iconic antagonists, culminating in the "Best of Both Worlds" cliffhanger [1][10].

The Worf "I Did Not Play With Boys" Blooper

In "Booby Trap" (S3E9), Picard asks if anyone built ships in bottles. Worf's line was supposed to be "I did not play with toys," but Michael Dorn accidentally said "I did not play with boys," conflating it with Data's line "I was never a boy." Patrick Stewart and Brent Spiner immediately broke character, cackling. Offscreen, Jonathan Frakes and others howled with laughter. It is widely considered one of the funniest bloopers in Trek history [13].

Stewart's "Hills Are Alive" Breakdown

After Stewart lectured the cast for goofing off — "We are NOT here, Denise, to have fun" — he tried to stay serious. But during the filming of "Skin of Evil" (Denise Crosby's death episode), when Data goes up on the hill to mourn Tasha, Stewart started spinning around the field singing "The Hills Are Alive" from The Sound of Music. According to Brent Spiner: "After that, he was the worst among us for the rest of the time" [14].

The "Masks" Meltdown

During Season 7's "Masks," Brent Spiner and Patrick Stewart had to wear elaborate masks and reenact a mythological scene — him as the god of the sun, Spiner as the goddess of the moon. At 2 AM on a Saturday morning, they could not stop laughing at each other. Spiner recalled: "The crew hated us because they wanted to go home! But we couldn't control it" [15].

Patrick Stewart's Toes Get Smashed

In the Season 7 gag reel, Gates McFadden accidentally steps on Patrick Stewart's toe, causing Captain Picard to drop a profanity bomb. Jonathan Frakes chases an ensign, and LeVar Burton keeps breaking character. Burton summed it up: "I feel really silly" [16].

The Famous Worf Door Problems

Michael Dorn, in full Klingon makeup, frequently walked into doors that failed to open in time — sometimes face-planting into them. Actors were instructed to stride toward doors with purpose and not slow down, resulting in a running series of door-related bloopers across the entire run [17].

The Wet Costume Incident

During the Western episode "A Fistful of Datas," shot on the Universal backlot in blazing heat, the costumer admitted to Spiner he'd "forgot to bring doubles." A stunt performer had already worn Spiner's costume, and it was wet with sweat. Spiner wore it anyway. Frakes joked that Spiner "smelled like a stuntman for the first time in his career." As thanks, the costumer later gifted Spiner a Colt revolver purportedly belonging to the man who killed Pat Garrett [18].

Spiner's Pranks on Wheaton

Spiner told Wheaton before a scene that Patrick Stewart was "asking about the sauce." During filming, when Picard said "consider the source," Wheaton heard "consider the sauce" and exploded into laughter on camera. He got in trouble while Spiner sat there like he had nothing to do with it [19].

Spiner also taped a sign to Stewart's trailer door reading "BEWARE: UNKNOWN BRITISH SHAKESPEAREAN ACTOR" — after an L.A. Times article called Stewart exactly that. Stewart still has the original. Fake versions have surfaced at auction [20].

The Table Read That Ended Table Reads for 30 Years

Jonathan Frakes called a script by showrunner Maurice Hurley "the biggest hack work I've ever seen." Hurley was so offended that he ended the practice of table reads entirely — and it was never restored until Star Trek: Discovery in 2017. The ripple effect lasted through DS9, Voyager, and Enterprise [21].

Patrick Stewart's "We Are Not Here to Have Fun"

In Season 1, Stewart called a meeting to lecture the cast for goofing off. When Denise Crosby said "We've got to have some fun sometimes, Patrick," he replied: "We are NOT here, Denise, to have fun." The cast erupted in hysterics. Stewart stormed off to his trailer, slamming the door. Frakes and Spiner later came to counsel him [22].

Stewart Walked Off Over Good Morning America

When GMA came to film on the TNG set (~1992), Stewart demanded "no gags, no jokes, no Klingon jokes, no fooling around." He then saw a weatherman wearing his captain's uniform. He said something unrepeatable and walked off the set entirely, going home. Paramount TV President John Pike called him in and "read him the riot act" — and threatened to write Picard out of the show entirely [23].

The "Worfland" Warning

Stewart coined the term "Worfland" to describe particularly bad days on set when someone couldn't shake a bad mood. Saying someone had entered "Worfland" was apparently all anyone needed to be on high alert [17].

Dorn's Assassination Narrations

Dorn would dramatically narrate plans to assassinate Patrick Stewart using whatever was at hand — even a banana — as a way to lighten the mood on long shooting days [17].

Stewart's Forehead Teleprompter for Muldaur

When Diana Muldaur (Dr. Pulaski) was given a complex speech with only a couple of hours to learn it, Stewart kindly offered to tape a printout of her dialogue on his bald head so she could read it as she delivered lines to him — serving as a "flesh-and-blood teleprompter" [24].

Mick Fleetwood's One-Line Cameo

Fleetwood Mac's Mick Fleetwood shaved his beard to play an Antedian fish-alien dignitary in "Manhunt." His single line was just the word "food." He admitted: "I was basically an idiot, trying to do what I was doing." Brent Spiner recalled Fleetwood continually flubbing his line [25].

Worf's Forehead — Lost or Stolen

Between Seasons 1 and 2, Worf's facial prosthetics went missing. Makeup artist Michael Westmore had to redesign and rebuild them, which is why Worf looks noticeably different from Season 2 onward. Whether they were lost or stolen remains a mystery [26].

Sirtis and Dorn Initially Hated Each Other

Marina Sirtis revealed that she and Michael Dorn initially "hated each other" during the first season, though they later became very close friends [17].

The Director Who Quit

During "The Big Goodbye" (Season 1), the director became so frustrated with the cast's rowdy behavior that he went to producers and said he would never direct the show again. Rick Berman came to the set to scold them. According to Spiner, Stewart's response was to go up on a hill and spin around singing "The Hills Are Alive" [14].

Notable On-Screen Goofs

TNG produced a remarkable number of visible bloopers across its 178 episodes:


[1] Star Trek: The Next Generation - Wikipedia

[2] SlashFilm - A Writers Strike Came Closer to Canceling TNG

[3] Wikipedia - Growing the Beard

[4] Memory Alpha - Klingon

[5] LCARS - Wikipedia

[6] The Fifty-Year Mission: The Next 25 Years - Edward Gross and Mark Altman

[7] SlashFilm - How the 1988 Writers Strike Led to the Worst Star Trek Episode

[8] Wikipedia - Star Trek: The Next Generation Season 2

[9] Wikipedia - Gates McFadden

[10] Wikipedia - Michael Piller

[11] SlashFilm - A Lying Star Trek Producer Tried to Sabotage Wil Wheaton's Career

[12] Wil Wheaton - The William Fucking Shatner Story

[13] Giant Freakin Robot - TNG Bloopers

[14] Screen Rant - Stewart's Sound of Music Breakdown

[15] FandomWire - Spiner Couldn't Stop Laughing in Masks

[16] The Wrap - Season 7 Gag Reel

[17] Grunge - Bizarre Things on the TNG Set

[18] Collider - Brent Spiner's Wardrobe Malfunction

[19] Red Shirts Always Die - Spiner's Consider the Sauce Prank

[20] SlashFilm - Stewart Owns Spiner's Prank Sign

[21] TrekMovie - The Incident That Ended Table Reads

[22] Hollywood Reporter - Stewart Stormed Off Set

[23] SlashFilm - Paramount President Threatened to Fire Stewart

[24] Screen Rant - Stewart's Forehead Teleprompter

[25] Vancouver Sun - Mick Fleetwood Recalls Star Trek

[26] Screen Rant - Worf's Makeup Changed

[27] IMDb - All Good Things Goofs

[28] SlipUps - TNG Bloopers

[29] IMDb - Contagion Goofs

[30] SlipUps - TNG Visible Crew